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 Double Blank Detection in Sheet Metal Processing 

Double Sheet or Double Blank Detectors are required in blank destacker, sheet feeder, robot loader, blank washers, blank lubricator, magnetic conveyors, or in the centering station to provide die protection for stamping presses.  Hidden parts detection enable poka yoke verification in body-in-white production. When manufacturing tailor welded blanks - TWBs - undetected double blanks can cause substantial tool damage. Roland Double Metal Detectors for steel, aluminum, or stainless steel blanks are therefore an important precondition for press automation. Fanning magnets can be helpful in the process. Improved gap-tolerant single probe double sheet sensors can be mounted directly into vacuum cups. Non-contact dual head systems are especially well suited for roll forming application,  magnetic transfers as well as mechanical rail transfers.
Roland Double Sheet Detectors have proved their reliability in thousands of installations worldwide.




 Weld Seam Positioning is necessary in Tube Benders and Pipe Benders 

Pipe bender and tube bender rely on the exact positioning of the tube weld seam prior to the tube bending process for the production of repeatable geometries of the bended tubes. Repeated the geometries in automotive components are a must for automated production in the assembly shop but also for producing hydroforming components such as engine cradles, exhaust manifolds, side members or roll bars. Other processes that require precise positioning of the tube seam can be tube end forming, tube cutting, tube piercing, tube notching and tube punching.


Other applications are the detection and elimination of welds after coil joining in decoilers, blanking presses, or cut-to-length lines thus enabling the use of lower cost welded coils. A related application is the detection of  weld seams in wires and rods and cable connections in the extrusion process. 


A special application of weld seam location is the positioning of 55 gallon drums or similar containers for silk screen printing purposes. 




 Sheet Thickness Measurement in Metal Coils 
Thickness is an important process parameter for the prevention of tool or machine damage or to monitor product quality according to ISO 9000 in blanking presses, slitting lines, cut-to-length lines, scroll shears and other coil processing machinery. Continuous thickness measurement makes the monitoring of the cost of purchased material possible. ROLAND has single sensor measurement systems as well as non-contact dual probe systems available. The systems function according to the magnetic, inductive, or capacitance principles. Detailed measurement protocols according to SPC criteria provide objective information for negotiating with coil suppliers.


 Nondestructive Testing NDT 

In continuous production processes it is necessary to detect defects and quality problems online during production and initiate actions to eliminate these problems.  For this purpose Roland Electronic has developed inspection systems based on the eddy current principle as well as magnetic inductive methods.  The eddy current systems are primarily used for detecting defects in the semi-finished materials such wires, rods, cables, tubes and coils. 
Magnetic inductive methods are being used in the tried and proven Steel Cord Inspection System for the detection of so-called spacing faults when cutting and splicing steel cord material for the production of steelbelted tires.




 Pharma Blister Package Content Verification 
The automatic filling of pharmaceutical blister packages can result in underfill and overfill conditions. For medical products this cannot be tolerated. Verification of content is therefore necessary. In contrast to the customarily used check weigher, the Blister Package Comparator with its eddy current sensors system is based on a measuring principle which is free of inertia resulting in very high inspection velocities with only main minimal space requirements of about 100 mm (4 in.) within the transportation line.




 Products overview 
Double Blank Detection in Sheet Metal Processing
A100
E20
FM6
I20
I100
Peco Double Sheet Detector Modul FM
UDK20
Weld Seam Positioning is necessary in Tube Benders and Pipe Benders
SND8
SND30
SND40
Sheet Thickness Measurement in Metal Coils
IDM60
MDM60
Nondestructive Testing NDT
ECT40
SIS XP
UFD40
Pharma Blister Package Content Verification
I10KV

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